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ElektroPhysik - Coulometric Coating Thickness Gauge - Galvano Test

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Overview

Application

Destructive measurement of:

  • Electroplated coatings like chromium, nickel, cadmium, copper, brass, silver, gold, tin, zinc on metallic or non-metallic substrates

Features

  • 8 de-plating speeds from 0.3 to 40 µm / min
  • Measuring surface ranging between 0.25 and 8 mm²
  • Measuring range between 50 nm and 75 µm / 0.002 - 3 mils
  • An electrolyte beaker (accessory) to measure wires
  • Variable shut-down speeds to measure alloy zones
  • A wide range of special accessories for measurements on small components and wires

Scope of Delivery

  • The GalvanoTest device
  • Standard stand with measuring cell and pulsator nozzle (GalvanoTest 2000)
  • Measuring stand with integrated circulation pump and measuring cell type 1 (GalvanoTest 3000)
  • Connecting cable gauge / stand
  • Ring gaskets and masks
  • Electrolytes as per client request
  • Pipettes
  • Bottle for electrolyte waste
  • Spray bottle
  • Rubber pencil
  • Absorbent paper
  • Operating manual
Technical Details

Property Value  
Coating/substrate combinations
  • more than 70 coating/substrate combinations (standard version)
  • coatings on flat and curved surfaces
  • coatings on small components and wires
  • 10 preset types of metal: Cr, Ni, Cu, brass, Zn, Ag, Sn, Pb, Cd, Au
  • 8 further metal coatings for special applications
  • measuring range: 0.05…75 μm
 
Measuring cell
  • with circulation pump
 
Measuring surface
  • gasket 4 mm2/6.2 x 10-3 inch2
  • mask 1 mm2/1.55 x 10-3 inch2
  • mask 0.25 mm2/0.388 x 10-3 inch2 (deplated area nearly invisible)
  • electrolyte cup 0.25 mm2 to approx. 16 mm2/(0.388–24.8) x 10-3 inch2 (optional)
 
Adjustable settings for optimum results
  • maximum of 8 deplating speeds in the range of approx. 0.3–40 μm (0.012–1.57) mils/min
  • directly adjustable calibration factors; individual setting according tometal type and measuring surface
  • calibration setting with the aid of thickness standards
  • variable shut-down speed to suppress interference or for measuring alloy zonesbetween coating and substrate
 
Data storage with GalvanoTest
  • number of memories for various metals: 18
  • number of readings which can be stored and evaluated: 2000
  • non-volatile memory retains all calibration settings, readings and statistical valuesafter the gauge has been switched off
 
Statistical evaluation
  • display of 6 statistical values – mean value, standard deviation, coefficient of variation,number of readings, highest and lowest single reading
  • immediate or delayed display of statistical values
  • immediate or delayed print-out of readings and statistics
  • display and print-out of date and time – year, month, day, hour and minute
 
GalvanoTest interfaces for peripheral devices
  • interface for MiniPrint data printer
  • interface for an RS 232 C for connection to a PC
  • analog output for connection to an x-t recorder to chart voltage curve
 
 
  • Electrolyte alarm/saturation indicator
 
Measuring uncertainty
5 % of reading on a measuring area of 8 mm2 after calibration
 
Power supply
110/220 V 50…60 Hz/10 Watt
 
Dimensions and weight
260 mm x 250 mm x 100 mm/10.24 inch, 9.85 inch, 3.94 inch; approx. 2.5 kg (gauge)
support with integrated pump approx. 3.0 kg
 
Features
  • print-out diagram showing measuring cell voltage levels over the coating; especially useful for detecting alloy zones between coating and substrate; with MiniPrint
  • operator guide to the alphanumeric displays with language option:German, French or English
  • unit of measurement in either metric (μm) or British system (mils)
  • when switched on, the gauge displays details of the last readings
  • illuminated voltmeter for monitoring the deplating process
  • easy to use – clearly-designed controls and easy-to-follow operating instructionswith numerous examples
  • wide range of extras for measurements on small components,wire and multi-layer coatings

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